Polymer Grouts and Anchors - Anchor Grouts
Product                                                                Description
Episet Anchor Adhesive is part of the Epirez range of structural adhesives for use in construction and industry. It combines ease of mixing and application with high strength performance, and features a non-sag, paste like consistency before hardening. Episet Anchor is available in standard packs and in dual cartridges.

  Click heEpiset Anchor Adhesive is a rapid set product and is especially suitable for grouting inserts into concrete.
Uses
  • Grouting horizontal inserts into concrete
  • Fast concrete repairs
  • Low temperature repairs
  • Bonding ceramic, stone, wood etc. to concrete
  • Bonding highway markers
Advantages
  • Rapid hardening
  • Excellent adhesion to dry or damp concrete
  • Equal part mix
  • Colour coded mixing
  • Available in dual cartridges
  • Bonds to most surfaces
  • Good chemical resistance

Episet Structural Adhesive (8242) is part of the EPIREZ® range of structural adhesives for use in construction and industry. It combines ease of mixing and application with high strength performance, and features a non-sag, paste like consistency before hardening. Episet Structural Adhesive (8242) is available in standard packs and in dual cartridges. Episet Structural Adhesive (8242) Gun Grade is especially suitable for grouting inserts into concrete.

Episet Structural Adhesive (8242) has been used in major construction projects in the Asia-Pacific region for more than 25 years.

Uses

  • Joining and repairing concrete pipes
  • Bonding precast concrete elements
  • Bonding tiles to metal or concrete surfaces
  • Repairing damaged and honeycombed concrete
  • Grouting horizontal inserts into concrete
  • Waterproofing concrete/steel joints
  • Bonding metal, stone, wood, etc. to concrete
  • Bonding external reinforcement
Advantages

  • Excellent adhesion
  • Good chemical resistance
  • Gap filling qualities
  • Equal part mix
  • Colour coded mixing
  • Bonds to most surfaces
  • Proven usage
General Purpose Epoxy Mortar Binder (133) is a truly remarkable product. First developed in 1970, it now has the unique distinction of being the most widely specified epoxy based construction product.

Essentially General Purpose Epoxy Mortar Binder (133) is a multi-purpose epoxy binder suitable for a wide variety of applications. This multi-purpose capability allows construction sites and maintenance teams to stock one product and still solves many problems.

General Purpose Epoxy Mortar Binder (133) is a solventless epoxy mortar or concrete binder designed for applications demanding high structural integrity and a proven history of successful use. General Purpose Epoxy Mortar Binder (133) offers low mixed viscosity, hydrophobic characteristics (bonds to wet surfaces) and fast hardening to produce mortars and concretes exhibiting excellent adhesion, high compressive and tensile strengths and exceptional resistance to the entry and passage of water and corrosive ions.

General Purpose Epoxy Mortar Binder (133) may be used for:
  • Structural bonding of new to old concrete
  • Structural repair of spalled concrete and masonry
  • Grouting of load bearing bolts and supports in concrete
  • Splash zone repairs to concrete and timber piled structures
General Purpose Epoxy Mortar Binder (133) grouts offer significant advantages over cement-based products. Rapid hardening, chemical resistance, good performance under dynamic loading and ability of grouted elements to be set close together and close to edges are just some advantages.
Advantages
    • Multi-purpose use
    • High mechanical strength
    • Low viscosity
    • High chemical resistance
    • Excellent adhesion to wet or dry concrete
    • Non-shrink
    • Low temperature cure
    • Aggregate extendible
Non-Sag Epoxy Mortar Binder (633) is a solventless binder suitable for application to overhead, vertical or inclined surfaces. Non-Sag Epoxy Mortar Binder (633) can be applied to damp or wet surfaces. It combines the outstanding properties of General Purpose Epoxy Mortar Binder (133) with a non-sag consistency. Non-Sag Epoxy Mortar Binder (633) has been independently tested and meets the requirements of AS/NZS 4020 - 2002 for use in contact with potable water.
Uses
  • Bonding new to old concrete on vertical surfaces
  • Preparation of thixotropic epoxy mortars for easier vertical and overhead repairs to concrete
  • Grouting bolts and anchors in vertical surfaces
  • Underwater and splash zone repairs
  • Bonding precast concrete units
  • Bonding steel and timber to concrete
Advantages
  • Multi-purpose use
  • Non-sag consistency
  • Excellent adhesion to wet or dry concrete
  • Low temperature cure
  • High chemical resistance
  • High mechanical strength
  • Non-shrink
  • Aggregate extendible
  • Approved for use in contact with potable water
General Purpose Epoxy Grout (II) is a high strength epoxy based grouting system offering superior performance for structural applications. General Purpose Epoxy Grout (II) provides significant benefits to specifiers and users and is designed for grouting in tight clearances where maximum flow and highest performance are paramount.
Uses
  • Foolproof grouting in a variety of weather conditions
  • Machinery grouting
  • Structural anchoring of bolts, inserts, rebar
  • Rail anchoring and grouting
Advantages
  • Easy mixing - no aggregate required
  • Excellent flow
  • Bonds to damp surfaces
  • Fast hardening
  • High mechanical strength
  • Excellent chemical resistance
  • Suitable for pours* 10mm to 50mm
Sika AnchorFix-1 is a solvent and styrene free polyester based two component anchoring adhesive. The two parts found within a single cartridge and are mixed in one action through a static mixing nozzle.
Uses
As a fast curing anchoring adhesive for all grades of:
  • Rebars / reinforcing steel
  • Threaded rods
  • Bolts and special fastening systems
  • Concrete
  • Hollow and solid masonry
Advantages
  • Fast curing
  • Standard guns can be used
  • Can be used at low temperatures
  • High load capacity
  • Non-sag, even overhead
  • Styrene-free
  • Low odour
  • Low wastage
  • No transportation restrictions
Sika Anchorfix 3 is a solvent-free, thixotropic, two part, epoxy resin-based, high performance anchoring adhesive.
Uses
Structural work:
  • Rebar / steel reinforcement anchoring in new and refurbishment works
  • Threaded rods
  • Bolts and special fastening / fixing systems
Mechanical and electrical services installation (heating and ventilating, sanitary, etc)
  • Anchoring of supports for ducting and equipment
Metalwork, carpentry:
  • Fixing of handrails, balustrades and supports
  • Fixing of railings
  • Fixing of window and door frames
In the following substrates:
  • Concrete
  • Hard natural and reconstituted stone
  • Solid rock
  • Hollow and solid masonry
  • Steel
  • Wood
Advantages
    • Long Open Time
    • Can be used in damp concrete
    • High load capacity
    • Non-sag, even overhead
    • Styrene-free
    • Excellent adhesion to the substrate
    • Shrinkage-free hardening
    • Standard guns can be used (with the 250ml cartridge)
    • Low odour
    • Low wastage
Sikadur-42 is a 3-component pourable or castable grout, based on a solvent free epoxy resin and selected aggregates. Sikadur-42 cures to form a hardened mortar with excellent adhesion to many substrates. This combined with the product’s ease of application makes it ideally suited to site application.
Uses
As a grout for building and civil engineering application:
  • Crane rails
  • Machine bedding and baseplates
  • Holding down bolts
  • Stanchions
  • Starter bars
  • Cavity filling
  • Bridge bearings
As a self smoothening mortar:
  • Repairing and patching horizontal surfaces
Advantages
    • Insensitive to moisture during application, cure or whilst in service
    • Applicable at low temperatures down to 5°C.
    • Available in two grades (Normal and Long Potlife).
    • High early strength
    • Excellent adhesion to a wide variety of dry and damp substrates such as concrete, stone, fibrous cement, synthetic resins, wood and most metals.
    • High tensile and flexural strength, vibration resistant.
    • Supplied in factory proportioned units
    • Easily applied
    • Unaffected by wide range of chemicals
    • Good flow characteristics even in thin layers
    • Proven in service
Sikadur-53 is a pourable high density mortar, based on a 2-component solvent free epoxy resin containing fine fillers. Sikadur-53 is highly insoluble in water and readily displaces water enabling it to be employed in wet and underwater applications.
Uses
Sikadur-53 may be used for underwater grouting work. Excellent adhesion to clean water immersed concrete, stone masonry, brick, wood or steel surfaces. Highly insoluble in water and safe for specialist diver use. Used for injection of cracks 0.5mm to 40mm wide under water (cracks not conducting a water flow under pressure). Ideal for pile jacketing using prepacked aggregate in formwork. Mixed with 30% by volume sand a high build paint is formed that is easy to apply under water.
Sikadur-53 may be used to grout starter bars and bolts for underwater construction work. The material may also be used as a bonding bridge for underwater concreting and as a pipeline jointing material.
Advantages
    • Applicable in wet, underwater or marine applications.
    • Applicable at low temperatures.
    • High mechanical strengths.
    • Highly insoluble in water and suitable for application by specialist divers.
    • Supplied in factory proportioned units.
    • Shrink free.
    • Excellent chemical resistance to water, sea water, waste water, sewage, fuels, oils, dilute acids and dilute alkalis.
Bostik Techflow Epoxy Grout is a two part component, high performance, pre filled epoxy liquid, suitable for use as a pourable or trowellable grouting material and in bonding new to old concrete. Patchfix Coarse & Fine Fillers may be added to produce a trowellable high build mortar or a pourable flowable grout.

FEATURES AND BENEFITS
  • High flow properties
  • Bonds to damp substrates.
  • Rapid hardening and strength gain
  • High chemical resistance.
  • Pre-measured kits make ease of use.
  • High tensile and compressive strength.
  • 100% solids epoxy.
  • Excellent adhesion to most substrates.
  • Cures at temperatures down to 5°C.
  • Negligible shrinkage.
  • High mechanical strength.
Solvent free.    
Masterflow 622 is a solvent-free rapid hardening, high strength grout, based on modified epoxy resin and is designed for use as a precision, heavy duty chocking grout for engineering applications. It is supplied as a two component system consisting of epoxy resin, combined with inert fillers and the hardener, to produce a high viscosity flowable liquid grout.
Uses
  • Machinery with high dynamic loads and vibration.
  • Backing of steel liners of ore crushing machinery in mines and quarries.
  • In corrosive environments where chemicals, oils and solvents make cementitious grouts unsuitable.
  • Production line equipment that must resume operations with minimum downtime.
  • Machinery base plates, crane rails, anchor bolts, hold down bolts and heavy equipment where tensile strength greater than cementitious systems can provide are required.
Advantages
  • Resistance to vibration and impact - particularly applicable where cycles of compression/ tension make cementitious grouts unsuitable
  • Minimum shutdown - high early and ultimate strengths    
  • Excellent chemical resistance - maximum protection against attack from mineral acids, oils, fats, fuels, and strong alkali and salt solutions and lubricating and hydraulic oils
  • High bond strength - tenacious adhesion to prepared surfaces.
  • Supplied in pre-measured kits - eliminates the need for complicated on-site measuring and ensured product performance
Masterflow 628 is a solvent free, multi purpose, high performance epoxy resin based grouting system designed for structural applications in adverse weather conditions. Masterflow 628 is supplied as a two part system with a high flow capability.
Uses
  • Areas requiring a moisture insensitive bond to the concrete substrate
  • Bolt, rebar structural anchoring, hold down bolts
  • Baseplates and machinery grouting
  • Crane rails and tight clearances
  • Exterior grouting and repair applications
Advantages
  • High early and ultimate strength
  • High bond strength- to correctly prepared concrete and to steel
  • No on site measuring – supplied in pre-measured volumes eliminating the need for on site measuring and ensuring product success
  • Pumpable – easily pumped through suitable equipment
  • Displaces water
  • Excellent chemical resistance - to oils, mineral acids, fuels and alkali solutions
  • Resistance to - vibration and high repetitive dynamic loads
Conbextra EP is a range of epoxy resin based products designed for free-flow grouting of gaps from approximately 0.25 mm to 120 mm. Four grades of product are available.
Conbextra EP10 for grouting gaps ranging from 0.25 mm - 10 mm. It is a liquid system consisting of a base and hardener.
Conbextra EP40 for grouting gaps ranging from 10 mm - 40 mm.
Conbextra EP65 for grouting gaps ranging from 35 mm - 65 mm.
Conbextra EP120 is a low exotherm material which is particularly suitable where long working time is needed;
for large gaps (up to 120 mm) or for grouting at high ambient temperatures (up to 55°C).

   
Conbextra EPHT is a solvent free epoxy resin based product designed for free flow grouting of gap widths from 10 mm to 120 mm where high service temperatures are present. The components of Conbextra EPHT are supplied in the correct mix proportions designed for whole pack mixing so that flow and mechanical properties are consistent.

Applications include heavy duty supports beneath crane and transporter rails, high speed turbines and centrifuges, drop forges, reciprocating machinery and other operating or test equipment subject to heavy dynamic or repetitive loads.

Suitable for high temperature works up to 160°C.
PF PRO epoxy injection adhesive is a new and improved two component structural epoxy packaged in a specially designed cartridge. The cartridge is made from an engineered plastic and is used with either a manual or pneumatically operated injection tool. The new epoxy is a low odour, premium, high strength pure epoxy, which contains low levels of volatile organic compounds (VOCs) and has a proven track record. PF PRO has longer gel/working time and easier handling (extrudes better) when compared to Power-Fast®PLUS. PF PRO epoxy injection adhesive is designed for use

in anchoring threaded rod, bolts, and reinforcing bars into concrete and other solid base materials. PF PRO is fi re rated and details of this test program are available in the fire resistance section of this manual.

In addition to anchoring applications, PF PRO epoxy injection adhesive can be used for bonding steel and cured concrete to cured concrete. It can also be used for pick proofing applications and for surface sealing cracks in concrete.
AC100®PRO is a two component, styrene free system designed as a fast curing, non-sag adhesive, ideal for horizontal

applications as well as vertical ones. Unlike other systems on the market, one formulation is used for both solid and hollow applications, reducing the chances of job site installation errors. The fast curing characteristics of the AC100®PRO formulation make it ideal for use in a broad range of weather applications.