Polymer Grouts and Anchors Backing Grout
Product                                                           Description
Heavy Duty Backing Grout (5137) is a non-shrink, heavy duty epoxy grout. It will flow into fine voids and cavities down to 2mm and harden to produce an extremely tough, impact resistant backing.

Heavy Duty Backing Grout (5137) is recommended as a backing grout for crusher manganese steel liners. It provides Immediate and effective support to the components, as well as maximum protection for supporting structures throughout the life of the liner.

Heavy Duty Backing Grout (5137) has been chosen by major mining and quarrying operators for over 25 years throughout Australia, Asia and the Pacific region.

Uses

  • Long life backing of crushing equipment
  • High strength bearing supports
  • Grouting of machine bases in corrosive environments
  • Grouting of bridge footings
  • Rail grouting
  • Chocking of shipboard machinery (approved by American Bureau of Shipping)
Advantages

  • Non shrink
  • Excellent mechanical strength
  • Easy mixing – no aggregate
  • Good chemical resistance
  • Excellent flow characteristics
  • High compressive strength
Suitable for pours* from 2mm to 50mm
High Early Strength Backing Grout (5137HES) is a non-shrink, heavy duty epoxy grout with faster strength development than the Heavy Duty Backing Grout (5137). It will flow into fine voids and cavities down to 5mm and harden to produce an extremely tough, impact resistant backing.

 

High Early Strength Backing Grout (5137HES) is recommended for heavy duty rail machinery grouting where rapid cure is required. It provides effective support to all components and ensures long term support in harsh environments.

Uses

  • Long life backing of crushing equipment
  • Grouting of bridge footings
  • Grouting of machine bases in corrosive environments
  • High strength bearing supports
  • Grouting printing presses
  • Grouting of shipboard machinery
  • Heavy duty rail grouting
Advantages

  • Non shrink
  • Excellent mechanical strength
  • Fast strength development
  • Easy mixing – no aggregate
  • Good chemical resistance
  • Good flow characteristics
  • Multipurpose
  • Cooler temperature applications
  • Suitable for pours* 5mm to 50mm
Sikadur-42 is a 3-component pourable or castable grout, based on a solvent free epoxy resin and selected aggregates. Sikadur-42 cures to form a hardened mortar with excellent adhesion to many substrates. This combined with the product’s ease of application makes it ideally suited to site application.

Uses

As a grout for building and civil engineering application:

  • Crane rails
  • Machine bedding and baseplates
  • Holding down bolts
  • Stanchions
  • Starter bars
  • Cavity filling
  • Bridge bearings
As a self smoothening mortar:

  • Repairing and patching horizontal surfaces
Advantages

  • Insensitive to moisture during application, cure or whilst in service
  • Applicable at low temperatures down to 5°C.
  • Available in two grades (Normal and Long Potlife).
  • High early strength
  • Excellent adhesion to a wide variety of dry and damp substrates such as concrete, stone, fibrous cement, synthetic resins, wood and most metals.
  • High tensile and flexural strength, vibration resistant.
  • Supplied in factory proportioned units
  • Easily applied
  • Unaffected by wide range of chemicals
  • Good flow characteristics even in thin layers
  • Proven in service over 25 years
Masterflow 622 is a solvent-free rapid hardening, high strength grout, based on modified epoxy resin and is designed for use as a precision, heavy duty chocking grout for engineering applications. It is supplied as a two component system consisting of epoxy resin, combined with inert fillers and the hardener, to produce a high viscosity flowable liquid grout.

Uses

  • Machinery with high dynamic loads and vibration.
  • Backing of steel liners of ore crushing machinery in mines and quarries.
  • In corrosive environments where chemicals, oils and solvents make cementitious grouts unsuitable.
  • Production line equipment that must resume operations with minimum downtime.
  • Machinery base plates, crane rails, anchor bolts , hold down bolts and heavy equipment where tensile strength greater than cementitious systems can provide are required.
Advantages

  • Resistance to vibration and impact - particularly applicable where cycles of compression/ tension make cementitious grouts unsuitable
  • Minimum shutdown - high early and ultimate strengths
  • Excellent chemical resistance - maximum protection against attack from mineral acids, oils, fats, fuels, and strong alkali and salt solutions and lubricating and hydraulic oils
  • High bond strength - tenacious adhesion to prepared surfaces.
  • Supplied in pre-measured kits - eliminates the need for complicated on-site measuring and ensured product performance